Rushbrook Consultants - Fire, Safety & Risk Engineers

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Al Brown, Chartered Engineer and Managing Director Print E-mail

Al Brown, Managing Director, Rushbrook Consultants  

Al Brown was born and educated in Glasgow, Scotland, attending Glasgow Academy from 1972-1978 and University of Glasgow from 1978 to 1982 and before graduating with a Bachelors Degree in Mechancial Engineering .  After three years in the Tobbacco Machinery industry with Molins PLC, Al joined Factory Mutual International in 1985 where he trained as a Loss Prevention Engineer.  He spent 14 years with FM, where  became a Senior Resident Engineer based in Scotland and finally Staff Engineer with responsibility for the Semiconductor Industry programme.

Al founded Rushbrook with his colleagues in 1999 and has led the Company as Managing Director since its formation. 

AREA OF EXPERTISE

  • Industrial property and operational risk assessment, including cleanrooms and semiconductor fabrication with specialist expertise in the evaluation of fabrication equipment and process fire safety, process liquid heating systems and fire protection systems.
  • Fire protection specification and design review for industrial and commercial occupancies, including sprinklers & water supplies, fine water mist, CO2 systems and clean extinguishing agents  
  • Loss Estimate & BI evaluation for cleanroom manufacturing operations including evaluation of MFL separation, development of MFL/MPL scenarios and physical damage estimation, BI investigation and evaluation.
  • Expert witness including fire and forensic investigation since 1989 including over 30 investigations and instructions from insurers, loss adjusters and lawyers.

 

EDUCATIONAL AND PROFESIONAL

  • 1981 Bachelor of Science Degree in Mechanical Engineering, University of Glasgow (BSc)
  • 1991 Associate Member of Institution of Fire Engineers (A I Fire E)
  • 1993 Member of Institute of Fire Safety (MIFS)
  • 1995 Registered as Chartered Engineer (C Eng)
  • 1995 Member of Institution of Mechanical Engineers (M I Mech E)
  • 1995 Member of Society of Fire Protection Engineers (MSFPE)
  • 1997 Registered as European Engineer (Eur Ing)
  • 1999 Managing Director, Rushbrook Consultants Ltd
  • 2000 Member of Institution of Fire Engineers, Engineering Council Division Board (M I Fire E)
  • 2001 Member, NFPA Technical Committees for Cleanrooms (318) and Electronic Computers (75)
  • 2003-2008 Co-chair, Environment Health and Safety Committee, SEMI International Standards Program European
  • 2004-2009 Co-chair SEMI Fire Prortection Task Force,  SEMI International Standards Program European
  • 2005-2007 Elected Director, Scottish Semiconductor Supplier Forum
  • 2005 First entered on Law Society of Scotland, Directory of Expert Witnesses  

EXPERIENCE 

Al Brown has over 24 years risk survey and consulting experience in fire safety and industrial risk engineering covering locations and clients in the UK, Europe, North America and Asia-Pacific.

He regulalrly advises management and construction professionals on the specification and design of fire protection systems for buildings, equipment and processes. His extensive loss prevention risk survey experience covers of a wide range of industrial occupancies including: semiconductor fabrication and electronic assembly (PC, LCD & PDP TV, ICs and Hard Disks); rubber products; pulp & paper; food & beverage; engineering and manufacturing.

Al is recognised around the world as a specialist in risk engineering for semiconductor and TFT LCD fabrication, process fire risk assessment and cleanroom fire safety.  He provides advice to a wide range of semiconductor wafer & LCD fabs  in Europe and Asia as well as process equipment manufacturers in North America and Europe, and Al is regularly called on by risk managers, insurance underwriters and brokers to survey large industrial operations and to advise on all aspects of property protection and business interruption management and commonly covering areas including construction, process safety, fire protection, natural hazards, human element and safety management.

His semiconductor industry activities has resulted in extensive involvement in the fire risk assessment of semiconductor wafer fab equipment including wet benches, spin processors, spin coaters, coater/developers, ion implanters, lasers, CVD (chemical vapour deposition) reactors and other cleanroom equipment.  Where fire protection systems are required Al has been involved in , specification and design review for systems including local application CO2 and fine water mist systems for protection of wet process equipment handling flammable liquids and heated non-flammable chemicals in plastic constructed wet benches.

Al is an active member of industry and national standards committees including SEMI EHS - Europe (co-chair 2003-2008),  SEMI S3 Process Liquid Heating Task Force, S14 -  Fire Protection Task Force (co-chair 2004-2009). He continues to serve as a Technical Expert on NFPA 318 - Cleanrooms (since 2001), whose focus includes design guidelines and risk mitigation for process liquid heating hazards associated with the semiconductor industry. He is has also served as a Technical Expert on NFPA 75 Committee – Electronic Computer Systems since 2001.

His experience as an investigator and expert witness began in 1989, includes investigations into;

  • Heated wet process equipment for the semiconductor industry
  • Electro-plating and etching process lines  
  • Operation and effectiveness of fire protection systems (including automatic sprinklers, water mist, Carbon dioxide)
  • Cause and Origin of fires in cleanrooms, warehouses, food processing, roll paper storage, electrical equipment, flammable liquids, aluminium rolling mills
  • Flammable and Pyrophoric gas handling and use including silane, hydrogen, arsine, phosphine and other semiconductor fabrication gases